C7Y-Approve Sole Source Purchase Channel Monster Grinder At Sewer Pump Station NCOMMISSION ITEM SUMMARY
Condensed Title:
A Resolution Of The Mayor And City Commission Of The City Of Miami Beach, Approving Pursuant
To Section 2-367 (D) Of The Miami Beach City Code, The Sole Source Purchase Of Replacement
Parts And Service For The Existing Channel Monster Grinder At Sewer Pump Station No. 28 From
JWC Environmental, The Manufacturer Of The Grinder, And Exclusive Supplier Of Replacement
Parts, In The Estimated Annual Amount Of $35,381.99 For Fiscal Year 2011/12, And The Purchase
Of A Spare Channel Monster Grinder In The Amount Of $134,844.
Key Intended Outcome Supported:
Ensure well maintained infrastructure.
Supporting Data (Surveys, Environmental Scan, etc.): N/A
Issue:
I Shall the Mayor and City Commission Adopt the Resolution?
Item Summary/Recommendation:
Purchase Order No. 018051 in the amount of 15,581.99 was issued on 12/19/2011 to JWC
Environmental for the purchase of replacement parts and service for the Channel Monster grinder. Public
Works Department has requested an increase to PO 018051 in the amount of $19,800 for additional
parts required, bringing the total amount of the PO to $35,381.99, bringing the amount over the $25,000
threshold allowed by the Administration to issue Purchase Orders.
The purpose of this Resolution is to request approval to issue a Purchase Order to JWC Environmental,
the manufacturer and exclusive supplier of replacement parts for the grinder, in excess of $25,000.
Additionally, to request approval to purchase a spare grinder in the amount of $134,844.
This request for a sole source of parts and service and the purchase of a spare grinder will allow Public
Works to respond to grinder failures in a timely and cost effective manner, and to minimize by-pass
operations, overtime expenditures, and the risk of sanitary sewer overflows on public streets or in private
property.
ADOPT THE RESOLUTION.
Advisory-Board Recommendation:
I N/A
Financial Information:
Source of Amount
Funds: 1 $19,800
EJ 2 $134,844.00
3
I 4
OBPI Total
Financial Impact Summary: N/A
islative Trackin
Assistant City
RA FB
T:\AGENDA\2012\7 -18-12\J
C9 MIAMIBEACH 491
Account Approved
425-0420-000342 Public Works
Department Sewer Account
Machinery & Equipment Account
Number 425-0420-000674
AGENDA ITEM _C_7-..L.Y_
DATE 7-/f-/2-
~ MIAMI BEACH --
City of Miami Beach, 1700 Convention Center Drive, Miami Beach, Florida 33139, www.miamibeachA.gov
TO:
FROM:
DATE:
SUBJECT:
COMMISSION MEMORANDUM
Mayor Matti Herrera Bower and Members of the City Commission
Kathie G. Brooks, City Manager /~ #--•
July 18, 2012
A RESOLUTION OF THE MAYOR AND CITY COMMISSION OF THE CITY OF MIAMI
BEACH, APPROVING PURSUANT TO SECTION 2-367 (d) OF THE MIAMI BEACH
CITY CODE, THE SOLE SOURCE PURCHASE OF REPLACEMENT PARTS AND
SERVICE FOR THE EXISTING CHANNEL MONSTER GRINDER AT SEWER PUMP
STATION NO. 28 (28th STREET/PINE TREE DRIVE) FROM JWC ENVIRONMENTAL,
THE MANUFACTURER OF THE GRINDER, AND EXCLUSIVE SUPPLIER OF
REPLACEMENT PARTS, IN THE ESTIMATED ANNUAL AMOUNT OF $35,381.99 FOR
FISCAL YEAR 2011/12, AND THE PURCHASE OF A SPARE CHANNEL MONSTER
GRINDER IN THE ESTIMATED AMOUNT OF $134,844.
ADMINISTRATION RECOMMENDATION
Adopt the Resolution.
KEY INTENDED OUTCOME
Ensure well-maintained infrastructure.
FUNDING
Funding will be provided from the following account for Fiscal Year 2011/2012:
$ 19,800 Public Works Department Sewer Account Number 425-0420-000342
$134,844.00 Machinery & Equipment Account Number 425-0420-00067 4
ANALYSIS
The purpose of this Resolution is to request approval to issue Purchase Orders to JWC
Environmental in excess of $25,000, for the purchase of replacement parts and service for the
Channel Monster grinder located at Sewer Pump Station No. 28.
Sewer Pump Station No. 28 is one of the City's largest sewer lift/booster pump stations processing
approximately 7,000,000 gallons per day. It is located at 28th Street and Pine Tree Drive.
The Channel Monster sewer grinder {the "grinder") grinds large solids into small pieces that will not
damage the station's pumps. The grinder is an existing component of Sewer Pump Station No. 28,
and it was installed as part of the city wide pump station improvements in 2007. The installation was
reviewed and approved by the City's industry expert/consultant, COM, which reviewed the
submission from JWC Environmental in 2007 to ensure that this grinder met all the requirements to
492
Commission Memorandum-JWC Environmental
July 18, 2012
Page 2of2
fulfill the City's needs (Attachment 1 ).
The station must be shut down when the grinder is out of service and it becomes necessary to by-
pass the station to protect the pumps from being clogged with solids and damaged. The by-pass
set up is necessary to avoid the sanitary sewer from overflowing onto the public streets and backing
into private properties.
By-pass operations require the rental of large portable pumps and installation of temporary piping
above ground and outside the pump station. The by-pass operation also requires 24n maintenance
and monitoring to control the sewer flows and to respond immediately in case of other by-pass or
permanent equipment failures that could result in sewer overflows on City streets, therefore creating
the need for daily overtime work. On average, the total cost for labor and equipment for by-pass
operations is on the order of $3000 per week.
In December, the station required service and repairs at a cost of $15,581.99. Presently, the station
is operating at 60 percent capacity due to the present condition of the grinder. If the situation
continues to deteriorate, then by-pass pumping will be required. An estimate has been received for
$19,800 to replace the grinder teeth (Attachment 2). Therefore, it is requested to increase the total
amount of the existing purchase order to the sum of $35,381.99.
The Public Works Department is also recommending the acquisition of a spare grinder assembly in
order to eliminate the need of rental of by-pass pumping equipment and the additional operational
overtime expenditures. The new grinder will be available to swap out the existing grinder in case of
failure. At that point, that grinder can then be repaired and readied for future use. Please see
attached quote obtained from JWC Environmental for the spare grinder (Attachment 3).
JWC Environmental is the sole manufacturer of the Channel Monster sewer grinder and the
exclusive source for parts and service for this equipment (Attachment 4). This request for a sole
source of parts and service will allow Public Works to respond to grinder failures in a timely manner,
and to minimize by-pass operations and overtime expenditures.
CONCLUSION
Based on the aforementioned, the Administration recommends that the Mayor and City Commission
of the City of Miami Beach, Florida, adopt the attached Resolution, herein approving the purchase of
replacement parts and service for the Channel Monster grinder at Sewer Pump Station No. 28 from
JWC Environmental, the manufacturer of the grinder, and exclusive supplier of replacement parts, in
the estimated annual amount of $35,381.99 for Fiscal Year2011/12, an increase of$19,800, and
the purchase of a spare Channel Monster grinder in the amount of $134,844.
JGG/FHB/JJF/MA
T:\AGENDA\2012\7-18-12\JWC Environmental Sole Source rev-Memo.doc
493
RESOLUTION NO.-----
A RESOLUTION OF THE MAYOR AND CITY COMMISSION OF THE
CITY OF MIAMI BEACH, APPROVING PURSUANT TO SECTION 2-367
(d) OF THE MIAMI BEACH CITY CODE, THE SOLE SOURCE
PURCHASE OF REPLACEMENT PARTS AND SERVICE FOR THE
EXISTING CHANNEL MONSTER GRINDER AT SEWER PUMP
STATION NO. 28 (28th STREET/PINE TREE DRIVE) FROM JWC
ENVIRONMENTAL, THE MANUFACTURER OF THE GRINDER, AND
EXCLUSIVE SUPPLIER OF REPLACEMENT PARTS, IN THE
ESTIMATED ANNUAL AMOUNT OF $35,381.99 FOR FISCAL YEAR
2011/12, AND THE PURCHASE OF A SPARE CHANNEL MONSTER
GRINDER IN THE ESTIMATED AMOUNT OF $134,844.
WHEREAS, Sewer Pump Station No. 28 is one of the City's largest sewer
lift/booster pump stations processing approximately 7,000,000 gallons per day; and
WHEREAS, the Chanel Monster sewer grinder (the "grinder") grinds large solids as
well as debris before those solids are carried with the flow to be handled by the pumps;
and
WHEREAS, at any time the grinder is out of service, it is necessary to place the
pump station on by-pass mode to protect the pumps from being clogged with solids, and
eventually damaged, and to avoid the sanitary sewer form overflowing on to the public
streets and backing into private properties; and
WHEREAS, by-pass operations require the rental of large portable pumps and
installation of temporary piping above ground and outside the pump station; and
WHEREAS, the by-pass operation also requires 24/7 maintenance and monitoring
to control the sewer flows and to respond immediately in case of other by-pass or
permanent equipment failures that could result in sewer overflows on City streets,
therefore creating the need for daily overtime work; and
WHEREAS, in December, the station required service and repairs at a cost of
$15,581.99 and presently, the station is operating at 60 percent capacity due to the
present condition of the grinder; and
WHEREAS, an estimate has been received for $19,800 to replace the grinder
teeth and therefore, it is requested to increase the total amount of the existing purchase
order to the sum of $35,381.99; and
WHEREAS, the Public Works Department is also recommending the acquisition of
a spare grinder assembly in order to eliminate the need of rental of by-pass pumping
equipment and the additional operational overtime expenditures in , the amount of
$134,844; anel
WHEREAS, JWC Environmental is the sole manufacturer of the "Channel Monster"
sewer grinder and the exclusive source for parts and service for this equipment; and
WHEREAS, this request for a sole source of parts and service will allow Public
Works to respond to grinder failures in a timely manner, and to minimize by-pass
operations and overtime expenditures.
494
NOW, THEREFORE, BE IT DULY RESOLVED BY THE MAYOR AND
CITY COMMISSION OF THE CITY OF MIAMI BEACH, FLORIDA, that the Mayor and
City Commission hereby approve the purchase of replacement parts and service for the
Channel Monster grinder at Sewer Pump Station No. 28 from JWC Environmental, the
manufacturer of the grinder, and exclusive supplier of replacement parts, in the estimated
annual amount of $35,381.99 for fiscal year 2011/12, and the purchase of a spare
Channel Monster grinder in the estimated amount of $134,844
PASSED and ADOPTED this ___ day of-----' 2012.
ATTEST:
CITY CLERK MAYOR
T:\AGENDA\2012\7-18-12\JWC Environmental Sole Source-Reso.doc
495
800 Brickell Ave., Suite 710
Miami, Fl 33131
To: ~i_9_~,L~~: __________________ _
?3.?? ~!i!!!!l9_l30C!~
Attn: Lou Beck
1. APPROVED
2. APPROVED AS NOTED
3. APPROVED AS NOTED/CONFIRM
4. APPROVED AS NOTED/RESUBMIT
Comments:
CC: Hiram Siaba
Field
File
0
Attachment 1
TRANSMITTAL
Date: _3t212S>.fJ.1 ___ .. -. ---.. ------------
Job: 09381_-:41L36::0.2R ______ --------
Water _an~LWa.s..tewarei.PJJ.mttStation
!Jpgrade _ ----------------------
5. NOT APPROVED
6. COMMENTS ATTACHED
7. RECEIPT ACKNOWLEDGED
8. FOR YOUR REVIEW
c
c
c
B ~d~ Y .... ·-··· -·--c --------·---· ·-·-----··
Beatriz rrero
496
SHOP DRAWING REVIEW COMMENTS
City of Miami Beach
Water and Wastewater Pump Station Upgrades Reprocurement
S.D. Submittal No. D-11332-001-A
S.D. Description: Channel Monster Grinder@ Pump Station# 28
CDM Project No. 9381-002R
Date: March 1, 2007
STATUS OF S.D. APPROVED AS NOTED
COMMENTS -Steve Martin-
1. Confirm that the dimensions of the existing channel have been field verified and taken
into consideration before the frame assembly is designed and fabricated.
2. Drawing CDA 1161-103728 indicates that the Grinder unit will be installed in the existing
channel approximately 2-ft upstream of the designed location. We have no objections to
this. However, this will be necessary to extend the new handrail to accommodate the new
location of the unit. The Contractor shall coordinate the requirements for grating and
handrail with the actual installed location of the new unit.
Page 1 of 1
SD#D-11332-001-A.doc
497
CARDINAL CONTRACTORS
,., rJ j 1
(/ll~iln~Min1' {;ij.'17Jl.f.iu.telii9·n
Sewage Treatment Works
Water Treatment Works
Substructure Construction
Via: UPS
TO: CDM
800 Brickell Avenue
Suite 700
Miami, Florida 33131
ATTN: James E. Crane, P. E.
DATE:
RE:
PH: 954-587-0520
FAX: 954-587-6653
5365 Stirling Road
Ft. Lauderdale, FL 33314
Febru~12,2007
City of Miami Beach
Pump Station Upgrade
City Project Bid No. 10-02 I 03
Widell, Inc. Job No. 672
Submittal D-11332-001-A
WEENCLOSETHEFOLLO~G: ~Sh~o~p~D~r~a~w~m~g~s----------------------------------------
NO. DWGNO. DESCRIPTION
COPIES
10 Binders Channel Monster Grinder @, WWPS 28
I SUBMITTED BY: I JWC Environmental/ Heyward I P. 0. No. I A-672-36
FOR: m APPRovAL o coRRECTION & RESUBMISSION
D FINAL APPROVAL D APPROVED AS NOTED, PROCEED
REMARKS:
cc File
Field
Chrono
City Miami Beach, c/o H. Siaba
498
D APPROVED, PROCEED
D USE::.__ ,.._,
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------------~------------------------------······· ·······-······
CARDINAL CONTRACTORS
f~~~e~ PH: 954-587-0520
FAX: 954-587-6653
.5365 Stirling Road
Sewage Treatment Works
Water Treatment Works
Substructure Construction
Submittal No.
Item:
Specification Section:
Location
Ft. Lauderdale, FL 33314
D-11332-001-A
Channel Monster Grinder
11332
Wastewater Pump Station No. 28
CERTIFICATION STATEMENT: By this submittal, I hereby represent that I have determined and
verified all field measurements, field construction criteria, materials, dimensions, catalog numbers and
similar data and I have checked and coordinated each item with other applicable approved shop drawings
and all Contract requirements.
CARDINAL CONTRACTORS
~
Project Manager
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in the S:Vb<'llilb~ Cf ffCt'~: !ht;. ~;r.!W::..<":;..~::· ~::;. .. ;:\.>•:'.~~ ·,, : .•,::'d.t
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(!\monsioo5 of ~~br£::ll'•;.!• ~l",'l ·~u~~~·~~.:·, .. · ·~. :~ .• ··.
$eqt:;;{:J.":S:i0Hl((,®Uit:!lnlt;Jf'S'fl...\!~:r/ .~~!:;. '•:•:';.'.~·;.;·• :.;"
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Cardinal Contractors· 672 I
Project: Water and Wastewater Pump
Station Upgrade, Bid 10·02103
COM Project 9381..002R
WIJob672
I
Owner: City ofMiaml Beach, florida
EllJ)ineer: Camp ·oresser & McKee Inc.
Date 2112101 Submittal 11332·001./~
No.
Speclf. Di.v. 11.332 Para. No. 1-03
~ Drawing No. c.o. 6 Drgs. Reviewe_!!....
By -
499
IIII!JA :r~c:::: ~1
Environmental®
February 6, 2007 JWC SO 103728
Widell, Inc.
5365 Stirling Road
Fort Lauderdale, FL 33314
Attention: Louis J. Beck
Reference: JWC Channel Monster™ Miami Beach PS
Dear Louis J. Beck:
Enclosed please find our submittal packages for the above referenced project. This
package includes the engineering data, pertinent drawings and bill of material for
equipment.
Review & Approval:
Once your review is complete, please return one complete copy of the approved drawings
and bill of material clearly identifying any remarks or concerns that you may have. If, at
anytime during the review, you have any questions or need additional information, please
feel free to contact me at (714) 428-4790.
Shipping Instructions:
Please confirm the contact person, telephone number, job-site address and delivery date.
Ship to:
Widell Engineering Construction
Jobsite Trailer
7290 Dickens Avenue
Miami Beach, FL 33141
Attention:
Phone: {954) 931-1564
Request Delivery Date:
Shipping Instructions:
Upon receipt of the equipment, please check the packing list to make sure all items have-
been received. If there is any discrepancy, any part of the shipment appears to be~
damaged upon arrival or missing, you should request a carrier inspection, and notify JWC
as soon as possible.
Purchaser is responsible to keep equipment and/or material in a safe, dry place, protected
from the elements, vandals or thieves.
500
Ay~c::: V' Environmentar
Supply by Otlters:
The following items are to be supplied by Others:
1. Unloading of new equipment and removing existing equipment.
2. Installation of new equipment.
3. Civil works and electrical wiring and conduit.
4. Anchor bolts.
Clarifications:
Please review the following item(s) that clarifY any deviations or additional information:
1. Please notify JWC ifthe power supply is not 460V, 3ph, 60Hz.
2. Please advise any requirement on delivery and installation dates.
Currently the project has not been released for manufacturing. Upon receiving approval
of the submittal package, the project will be released for manufacturing. At that time, an
estimated shipping schedule can be determined. We are looking forward to a successful
delivery and installation of this project and other future projects.
Best regards,
David Tran, PE
Project Engineer
Tel: (714) 428-4790
Fax: (714)549-4007
Email: davidt@jwce.com
501
::.-~-:
Environmental®
SUBMITTAL DATA
Widell, Inc.
5365 Stirling Road
Fort Lauderdale, FL 33314
Project Name: Miami Beach PS
Sales Order Number: 103728
502
·-;
DATE
JWCES.O.
PROJECT NAME
SOLD TO
SUBMITTAL DATA
FEBRUARY 6, 2007
103728
MIAMI BEACH PS
WIDELL INC.
EQUIPMENT TO BE FURNISHED:
ONE (1) MODEL CDD5016-XDM2.5 CHANNEL MONSTER GRINDER
MODEL
CUTTERS
SEALS
DRIVE
BAR SCREEN
FRAME
PAINT
SERIAL NO.
CAST IRON CHANNEL MONSTER, 50" CUTTING CHAMBER,
1/2" DIAMETER 304 STAINLESS STEEL COIL WITH I" PITCH
11-TOOTH CAM, AR500
LUGGED TUNGSTEN CARBIDEIBUNA-N
ELECTRIC MOTOR, IOHP TENV XP IMMERSIBLE, 460V 3PH 60HZ,
254TC FRAME 1.15SF, REDUCER WITH 29: I REDUCTION RATIO
WITH 40' CABLE.
ELECTRIC MOTOR, 1 HP TENV XP IMMERSIBLE, 460V 3PH 60HZ,
145C FRAME 1.15SF, REDUCER WITH 377:1 REDUCTION RATIO
WITH 40' CABLE.
OVERFLOW BARSCREEN FOR 66" CHANNEL WIDTH, 13" HEIGHT,
316 SST.
3 I 6 SST ANGLE FRAME FOR 66" WIDE AND 81" DEEP CHANNEL,
WITH SLIDE GATE
TNEMEC EPOXY GREEN
MUFFIN MONSTER SERIAL NO.: 103728-1-1
ONE (1) MODEL PC2223 MOTOR CONTROLLER
DRAWING
ENCLOSURE
FEATURES
VOLTAGE
SERIAL NO.
PC2223-103728-A
NEMA 4X 316 STAINLESS STEEL
DWG# CFll-308 (36X30X08)
ONE (t) tAIL CONTACT AND ONE (1) RUN CONTACT, 1 OA RATED;
MAIN RO:fARY DISCONNECT SWITCH, FUSED BRANCH CIRCUITS,
MOTOR OVERTEMPS, SIEMENS S7-200 PLC
(1) 10 HP/7.5 KW AT 460V /3-PHASE /60HZ
(2) lHP /0.75KW AT 460V /3-PHASE/ 60HZ
CONTROLLER SERIAL NO.: 103728-2-1
503
=--~-::. Environm.ental<I!J
IClJSt<)mE~r:. Miami Beach
•t;.,~nr:::u~r Name: Martha Torres
305-673-7660
. 786-394-4826
Attachment 2
Southeast Service Center
4485 Commerce Dr. Suite 109
Buford, GA 30518-3473
Phone: {770) 271-2106
(800) 331-8783
Fax: (770) 925-9406
Quote Date: 09/29/2011
Terms: Net 30 Days
Pricing: Valid 60 Days
Freight Terms: FOB Buford, GA
Page 1 ofl
QUOTE FOR MUFFIN MONSTER SPARE PARTS
DESCRIPTIQN QTY UNIT PRICE EXTENDED PRICE
40071-0011 11 Tooth Cam Cutter ARSOO 108 $125.00
40025 AR500 Steel Spacer 108 $56.00
Grinder Serial # 103728-1-1-01
Freight PP and Add 1 $252.00
Total:
Lead Time 1 Weeks
Notes:
. Please fax a Purchase Order for the Total amount with a correct Bill to Address and Ship to Address
and I will complete the order.
Please let me know how to ship items, i.e. UPS Ground, Overnite etc.
Please call me if you have any questions or concerns. Thank-You!
Rick LeShane
JWCE Product Support
504
$13,500.00
$6,048.00
$252.00
$19,800.00
Item#
otes:
--~-= Environmental®
Customer: Miami Beach
Contact Name: Martha Torres
Phone: 305-673-7680
Fax: 786-394-4826
E-mail: Martha Torres@miamibeachfl.gov
Description
Model CDD5016-XDM2.5
New Cutter Cartridge
11 Tooth Cam Cutters
1:1 Stack 8620 STL
Stainless Steel Coil Drums
Buna Elastomer Seal Assemblies
Cork and Rubber Gaskets
3 New Motors
3 New Reducers
Painted Epoxy Green
Reference Grinder SN:1 03728-1-1
Qty
Attachment 3
Eastern Service Center
4485 Commerce Drive
Suite 109 Buford GA 30518
Phone: 770-271-2106
800-331-8783
Fax: 770-925-9406
Quote Date: 7/5/2012
Terms: Net 30 Days
Pricing: Valid 60 Days
Freight Terms: FOB Buford GA
Unit Price
$134,844.00
Total
Extended Price Delivery
$134,844.00 4 to 6
Weeks
ARO
1. Price does not include the Controller, Start up, Removal or Installation of the Equipment.
2. Freight is Included
3. JWCE's standard one year warranty is included.
By: JWC Environmental, LLC
Adam Barlow
Phone: 1-800-331-8783
Fax: 770-925-9406
Email: adamb@jwce.com
505
I~«:
Environmental®
To Martha Torres
Date 6/5/12
From: Adam Barlow
Subject: Sole Source for Muffin Monster Parts
Attachment 4
JWG -southeast
4485 Commerce Dr.
Buford, GA 30518
Tel: 800-331-8783
Tel: 770-925-7376
Fax:77G-925-9406
JWC Environmental is the inventor and owner of the Muffin Monster, Channel
Monster, Auger Monster, Screenings Washer Monster, Honey Monster and
Monster Separation System. We hold numerous patents and trademarks on
these products.
JWC Environmental is the sole manufacturer of these products and the exclusive
source for service parts for this equipment.
Please feel free to contact me at 1-800-331-8783 or adamb@jwce.com if we
can provide any additional information
506
The Monster Family is Growing
www.jwce.com/headworks