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2007-26520 Reso RESOLUTION NO. 2007-26520 A RESOLUTION OF THE MAYOR AND CITY COMMISSION OF THE CITY OF MIAMI BEACH, FLORIDA, APPROPRIATING $1,300,000, FROM THE GENERAL FUND CAPITAL RESERVE, TO PROVIDE FOR ADDITIONAL STRUCTURAL COLUMN AND BEAM REPAIR AND REPLACEMENT REQUIREMENTS AND THE INSTALLATION OF REINFORCED CONCRETE TIE COLUMNS, LINTELS, AND SILLS REQUIRED FOR THE INSTALLATION OF IMPACT RESISTANT WINDOWS, AT THE HISTORIC CITY HALL BUILDING. WHEREAS, on July 12, 2006, the Mayor and Members of the City Commission ratified Resolution No. 2006-26274, approving a contract with National Concrete Preservation, Inc., in the total amount of $1,911,095, to provide for the removal of the exterior stucco and replacement with fiber reinforced stucco, the removal of all windows and replacement with hurricane resistant impact resistant windows and frames, and the repair or replacement of all damaged exterior decorative moldings, cornices, and balusters at the Historic City Hall Building; and WHEREAS, the Mayor and City Commission also approved the appropriation of an additional $1,900,000 from the Capital Reserve Account for project costs and contingencies, and ratified a Change Order with National Concrete Preservation, Inc., in the amount of $1,759,504, to provide for the known structural repair needs at the Historic City Hall Building; and WHEREAS, as work progressed, additional structural elements were found to be well beyond repair, due to sever spalling and critical loss of the reinforcing steel within the concrete beams and columns of the building, that required complete replacement; and WHEREAS, because the windows in the tower section of the building were attached to metal studs, which are no longer allowed by Code, there was a requirement to provide for the installation of concrete "Tie" columns at the window locations, to provide for an attachment method for the new impact resistant windows and frames; and WHEREAS, due to the additional structural damage found in the building, a cost estimate was requested to complete the repair and replacement of the structural beams and columns, and to provide for the installation of the structural "Tie" columns required for the installation of the new impact resistant windows and frames for the building; and WHEREAS, the Administration hereby requests that the Mayor and City Commission appropriate $1,300,000, from the General Fund Capital Reserve, to provide for the additional structural repairs and replacement requirements, and project contingencies, required for the Historic City Hall Building, as deemed necessary to successfully complete the project. NOW, THEREFORE, BE IT DULY RESOLVED BY THE MAYOR AND CITY COMMISSION OF THE CITY OF MIAMI BEACH, FLORIDA, that the Mayor and City Commission hereby appropriates $1,300,000, from the General Fund Capital Reserve, to provide for additional structural column and beam repair and replacement requirements and the installation of reinforced concrete tie columns, lintels, and sills required for the installation of impact resistant windows, at the Historic City Hall Building. PASSED and ADOPTED THIS 11th 2007. ATTEST WtuJ PUV~ CITY CLERK MAYOR APPROVED AS TO FORM & LANGUAGE & FOR UTION / 4(11 (01 ome~~ COMMISSION ITEM SUMMARY Condensed Title: A Resolution of the Mayor and City Commission of the City of Miami Beach, Florida, appropriating $1,300,000, from the General Fund Capital Reserve, to fund the unforeseen additional structural repairs and project contingency required to complete the Historic City Hall Building Renovation Project. Ke Intended Outcome Su orted: Well Maintained Facilities Item Summarv/Recommendation: After all the demolition was performed on the exterior facade and interior portions of the existing exterior walls of the Historic City Hall Building, additional structural deficiencies were found that required the complete replacement of structural beams, columns, and concrete block walls of the building. Additionally, the existing windows of the building were attached in a manner that is no longer in compliance with the Building Codes. The installation of new impact resistant windows will require the installation of reinforced concrete "tie" columns to properly attach the new window frames. No "tie" columns were found around the existing windows when the interior walls were removed. Because of the significant additional structural repairlreplacement needs and the requirements of window "tie" columns and lintels, the Property Management Director developed a cost estimate of the additional structural work including project contingencies and any additional collateral project needs. As required by Resolution No.2005-25857, the Administration hereby requests that the Mayor and City Commission appropriate a total of $1 ,300,000, from the General Fund Capital Reserve amount deemed necessary to complete the additional structural repair work and to bring the Historic City Hall Building Renovation Project to completion. Adopt the Resolution. Advisory Board Recommendation: I N/A Financial Information: Source of Amount Account Approved Funds: 1 $ 1,300,000 General Fund Capital [iJ Reserve 2 3 4 Total $ 1,300,000 Financial Impact Summary: Cit Clerk's Office Le islative Trackin : Brad A. Judd, Property Management Director Si n-Ofts: Department Director /2 City Manager JMG T:\AGENDA\2007\apr1107\Regular\Ratify National Con rete Change Order COVER2 (2).doc in ...,. MIAMI BEACH AGENDA ITEM DATE R7C. r-II-0J lD MIAMI BEACH City of Miami Beach, 1700 Convention Center Drive, Miomi Beach, Florido 33139, www.miomibeochfl.gov COMMISSION MEMORANDUM DATE: Mayor David Dermer and Members of the City Commission Jorge M. Gonzalez, City Manager ~ ~ April 11, 2007 0 A RESOLUTION OF THE MAYOR AND CITY COMMISSION OF THE CITY OF MIAMI BEACH, FLORIDA, APPROPRIATING $1,300,000, FROM THE GENERAL FUND CAPITAL RESERVE, TO PROVIDE FOR ADDITIONAL STRUCTURAL COLUMN AND BEAM REPAIR AND REPLACEMENT REQUIREMENTS, AND THE INSTAllATION OF REINFORCED CONCRETE "TIE" COLUMNS, LINTELS, AND SillS REQUIRED FOR THE INSTAllATION OF IMPACT RESISTANT WINDOWS, AT THE HISTORIC CITY HAll BUilDING. TO: FROM: SUBJECT: ADMINISTRATION RECOMMENDATION Adopt the Resolution. ANAL YSIS On July 12, 2006, the Mayor and Members of the City Commission ratified Resolution No. 2006-26274, approving the Property Management Director's contract to National Concrete Preservation, Inc., in the total amount of $1,911,095, to provide for the removal of the exterior stucco and replacement with fiber reinforced stucco, the removal of all windows and replacement with hurricane resistant impact resistant windows and frames, and the repair or replacement of all damaged exterior decorative moldings, cornices, and balusters at the Historic City Hall Building. Many serious structural deficiencies were revealed during the initial removal of the exterior stucco. These deficiencies included concrete loss, reinforcement corrosion including structural steel beams and columns, brick wall damage, and window anchoring systems that were missing. The Property Management Director contacted BEA International, Inc., (Engineer of Record) to determine the structural damages, to the extent limited by the accessibility of the damaged locations at the time of the inspection. The engineers also based their structural findings on their observations of a typical window and frame with the exterior stucco removed. The engineer was also requested to develop a structural repair plan based on his observations and findings. The structural plans developed by the engineer provided repair methods for the building's structural columns and beams for up to a 50% replacement requirement in which the initial structural change order increase was based. The Mayor and City Commission also approved the appropriation of an additional $1,900,000 from the Capital Reserve account for project costs and contingencies and approved the ratification of the Property Management Director's change order to National Concrete Preservation, Inc., in the amount of $1,759,504, to provide for the known structural repair needs at the Historic City Hall Building. As work progressed, and windows and interior surfaces were removed, the extent of the unforeseen structural damages increased significantly. This was especially true on the base two floors of the building and the ninth floor that houses Police communications equipment and mechanical equipment rooms. The two base floors and the ninth floor, unlike the tower that utilized steel "I" beams in the construction method, were built using reinforced concrete columns and beams. When exposed, these structural elements were found to be well beyond repair due to severe spalling and critical loss of the reinforcing steel within the concrete. The beams and columns and the terra cotta bricks that made up the exterior walls on these floors required 100% replacement. The requirement of this work included the need to bring in heavy shoring including temporary steel beams. These beams and heavy shoring are necessary to support the floors and roofs of the affected floors while the exterior walls sections were being completely replaced. Another significant unforeseen structural problem found in the building was with the existing windows. The windows in the tower section were attached to metal studs on the inside of the building which are not allowed by code. Because of the attachment method requirements of impact resistant windows, concrete "tie" columns are required to be installed to support the new hurricane impact resistant window frames. Additionally, the existing windows sizes were beyond the dimensions previously approved by Miami-Dade County product approvals. To overcome this problem, the Property Management Director hired a structural engineer that specializes in window construction to develop design specifications and the wind load calculations required to meet Miami-Dade product approvals. This process has been completed and the windows have been approved by the Building Department's Structural Engineer and recently (March 5th) by Historic Preservation for historic appropriateness for the building. The windows were ordered on the day the approvals were obtained. Due to the additional structural damage found in the building, a cost estimate was requested to complete the repair and replacement of the structural beams and columns, and to provide for the installation of the structural 'tie" columns required for the installation of the new impact resistant windows and frames for the building. The Administration recommends that the Mayor and members of the City Commission appropriate $1,300,000 from the General Fund Capital Reserve, for project costs and contingencies, to provide for the additional structural repair needs at the Historic City Hall Building. JMG\RCM\FHB\BAJ T\AGENDA\2007\apr1107\RegularlRatify National Concrete Change Order MEM02.doc lD OFFICE OF THE CITY MANAGER NO. LTC # 081-2007 LETTER TO COMMISSION FROM: Mayor David Dermer and Members of the City Commission l\ f"'-/~ Jorge M. Gonzalez, City Manager \ .- 'A ,-, I I I) L./ April 4, 2007 ~ TO: DATE SUBJECT: Historic City Hall Renovation Project The purpose of this LTC is to inform you about the status of the undergoing repairs and renovations to the Historic City Hall Building. On July 12, 2006, the Mayor and Members of the City Commission ratified Resolution No. 2006- 26274, approving the Property Management Director's contract to National Concrete Preservation, Inc., in the total amount of $1 ,911 ,095, to provide forthe removal of all the Historic City Hall exterior stucco surfaces and replacement with fiber reinforced stucco; the removal of all windows and replacement with hurricane impact resistant windows and frames; and the repair or replacement of all damaged exterior decorative moldings, cornices, and balusters. Many serious structural deficiencies were revealed during the initial removal of the exterior stucco. These deficiencies included concrete loss, reinforcement corrosion including structural steel beams and columns, brick wall damage, and window anchoring systems that were missing. The Property Management Director contacted BEA International, Inc., (Engineer of Record) to determine the structural damages, to the extent limited by the accessibility of the damaged locations at the time of the inspection. The engineers also based their structural findings on their observations of a typical window and frame with the exterior stucco removed. The engineer was also requested to develop a structural repair plan based on his observations and findings. The structural plans developed by the engineer provided repair methods for the building's structural columns and beams for up to a 50% replacement requirement in which the initial structural change order increase was based. The Mayor and City Commission also approved the appropriation of an additional $1,900,000 from the Capital Reserve account for project costs and contingencies and approved the ratification of the Property Management Director's change order to National Concrete Preservation, Inc., in the amount of $1,759,504, to provide for the at the time known structural repair needs at the Historic City Hall Building. As work progressed, and windows and interior surfaces were removed, the extent of the unforeseen structural damages increased significantly. This was especially true on the base two floors of the building and the ninth floor that houses Police communications equipment and mechanical equipment rooms. The two base floors and the ninth floor, unlike the tower that utilized steel "I" beams in the construction method, were built using reinforced concrete columns and beams. When exposed, these structural elements were found to be well beyond repair due to severe spalling and critical loss of the reinforcing steel within the concrete. The beams and columns and the terracotta bricks that made up the exterior walls on these floors required 100% replacement. The requirement of this work included the need to bring in heavy shoring including temporary steel beams. These beams and heavy shoring are necessary to support the floors and roofs of the affected floors while the exterior walls sections were being completely replaced. Another significant unforeseen structural problems found in the building was with the existing windows. The windows in the tower section were attached to metal studs on the inside of the building which are not allowed by code. Because of the attachment method requirements of impact resistant windows, concrete "tie" columns are required to be installed to support the new hurricane impact resistant window frames. Additionally, the existing windows sizes were beyond the dimensions previously approved by Miami-Dade County product approvals. To overcome this problem, the Property Management Director hired a structural engineer that specializes in window construction to develop design specifications and the wind load calculations required to meet Miami- Dade product approvals. This process has been completed and the windows have been approved by the Building Department's Structural Engineer and recently (March 5th) by Historic Preservation for historic appropriateness for the building. The windows were ordered on the day the approvals were obtained. To meet the requirements of the building code and historic preservation that any structural deficiency found with the Historic City Hall Building must be repaired in a manner consistent with the original historic design ofthe building, the Administration will be requesting an appropriation offunds and a change order increase in the amount of $1,300,000 for the additional structural repair work and the addition of window "tie" reinforced concrete columns that are required on the project. The structural repair work on the project is approximately 85% complete. Other elements on the project such as replacement of the HVAC air handling systems are approximately 95% complete. This work required creating large openings in the exterior walls of the building just to get the equipment into the air handling rooms. The complete renovation of the two elevators and the antique elevator equipment in the building is currently out to bid and the Property Management Director expects the work to be under contract in April. The Property Management Director expects to start receiving windows within the next three weeks and the installations will begin immediately. Once windows are installed, the final plastering and finishing process of the building will begin. Work on the project has never stopped in spite of the major unforeseen building structural deficiencies found during different stages of the project, and taking into consideration the requirements to obtain mandatory inspections from the Special Inspector of record for the project and the Building Department. While from Washington Avenue it may appear that work has slowed, the majority of work being performed has been on the bottom two floors and ninth floor of the building which are hidden from view due to the scaffolding requirements of the project. With the structural repairs on-going and the final approvals of the windows obtained, the completion of the structural and fac;ade renovation project of the Historic City Hall Building is still on track and estimated to be substantially complete by December 2007. Attached are pictures of some of the structural problems encountered during the project. Should you have any questions about this project, please do not hesitate to contact me. JM~J Cc: Robert Middaugh Assistant City Manager Fred H. Beckmann Public Works Director Brad A. Judd Property Management Director Harvey Ruvin County Clerk F\work\$ALL\(1) EMPLOYEE FOLDERS\AIDA ORTIZ\L TC\ltcoch.doc Ninth Floor: deteriorated terra cotta brick and support beam Window: without lateral or vertical support Interior: window header beam deteriorated with exposed steel New block installed and columns and beams formed for concrete pumping. Concrete being pumped into forms. Completely restored wall including columns, beams, and blocks Southwest ground floor corner showing complete removal of walls and columns with shoring supporting the upper floor with corner column formed for concrete. Interior windows attached to metal studs. Severely deteriorated ground floor column Second floor restored, first floor demolished for reconstruction. Corroded steel beam Extent of corrosion causing steel beam to flake. "'."''', ~~~\.. ~ '-'- '~-.... i; ,~~ r; ~\:~~~~~ ~8~1~~-]-'~~~. "; -r't--~, "'.. '_~;;.:,:, :~~ '~ '" I "", c' ." l"" __ .~: ;,. , .. :1 "---"''',! r':t · " " I, 1. '<.. ,"_ \~<ti:~i~--1'~~~~"....., _ .1: :'" f -=] ,_" . . ":7;...:!~-,1 " I, ' l.}/ '1~"~ ~ ~. '~'~"'~_y, ' ~n; ,-, , ". , , , ;.... J"'~:;, ""~'fjil" "".~ c ;~t_.': ~ '~Jr> -f' ,"~ ",", ('. ".1",",1 1",;- fl. ~ ~;' f - -i .'" ',fi 1.1 6 f h'''!~;1lIl1" I:":.,, ~ .,~ c '~j~~-"_~, "#II' . . .~~:.. f 1 \. ~\.( '"''::-~'" '.-- t_"._. '".\-- t - , :.,;-" ."'lH ~-~~""!:_'q.-.( ,.1:;.'/..7 ~ ."~.: ii~;:~~l 2-'~~:--':--~~- .t ,;; .- , , ,;~ ~ \ .... ;Si. \\;! .:., '~""~J ~., .1~~"'''' '~_ R' --'t.t.t.",,< ~ ('"-,; HV AC equipment being lifted and placed into the building through a hole in the exterior wall. Fully restored first and second floor north wing including all columns, beams, and block work